Polyvinyl Butyral resin

Polyvinyl butyral resin (PVB) is a solvent-based resin synthesized by acetalization reaction of polyvinyl alcohol (PVA ) and butyraldehyde under the action of coal catalyst     General characteristics The appearance of PVB is white spherical porous particles or powder, and its specific gravity is 1:1; but the filling density is only 0.20~0.35g/ml. Thermal properties The glass transition temperature (Tg) of PVB ranges from 50℃ for low overlap to 90℃ for high overlap; this glass transition temperature can also be adjusted to below 10℃ by adding an appropriate amount of plasticizer. Mechanical properties PVB has excellent film-forming properties and gives the coating film quite good properties such as warp strength, tear strength, abrasion resistance, elasticity, flexibility, gloss, etc.; it is especially used in bonding safety glass interlayers, making the glass have strong impact resistance and penetration resistance, and it is still not replaced by other materials. Chemical properties PVB coatings have good water resistance, resistance and oil resistance (resistance to aliphatic, mineral, animal and plant oils, but not castor oil). Because PVB contains high hydroxyl groups and has good dispersibility for pigments, it is widely used in printing inks and coatings. In addition, its chemical structure contains both hydrophobic acetal and acetate groups and hydrophilic hydroxyl groups, so PVB has good adhesion to glass, metal, plastic, leather and wood. Chemical Reaction Properties Any chemical that can react with secondary alcohols will also react with PVB. In a lot of PVB applications, it's common to mix it with thermosetting resins. This helps to strengthen the hydroxyl groups in PVB, making it more resistant to chemicals, solvents, and water. Depending on the type of thermosetting resin and how much you mix with PVB, you can create coatings with different features like hardness, toughness, and impact resistance. Safety Properties Pure PVB is non-toxic and harmless to the human body. In addition, ethyl acetate or alcohol can be used as solvents, so PVB is widely used in printing inks for food containers and plastic packaging in Europe and the United States. Storability Properties As long as PVB is not in direct contact with water, it can be stored for two years without affecting its quality; PVB needs to be stored in a dry and cool place and avoid direct sunlight. Avoid heavy pressure when storing PVB. Solubility Properties PVB dissolves in alcohol, ketones, esters, and some other solvents. The solubility in various solvents varies according to the functional group composition of PVB itself. Please refer to CCP PVB Solvent Solubility Table. Basically, alcohol solvents mix well, but methanol doesn’t blend as easily with substances that have a lot of acetal groups. The more acetal groups there are, the easier it is to mix with ketone and ester solvents. PVB has good solubility in alcohol ether solvents, like Cellosolve. It only partly mixes with aromatic solvents such as xylene and toluene, and it won’t mix at all with hydrocarbon solvents.   PVB (such as PVB SD-2) has good film-forming properties. The coating formed by PVB has excellent properties such as high transparency, elasticity, toughness, strength resistance, oil resistance, flexibility and low-temperature impact resistance.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  

In this era of rapid technological advancement, the development and application of new materials have become a crucial driving force for progress. Polyvinyl butyral resin (PVB), as an exceptional polymer material, demonstrates tremendous potential across various fields. This article provides an in-depth exploration of PVB's chemical properties, production processes, and its extensive applications in modern technology, offering readers a comprehensive understanding of the scientific principles and technological appeal behind this remarkable material. Fundamental Characteristics of Polyvinyl Butyral Polyvinyl butyral is a type of plastic made by combining polyvinyl alcohol and butyraldehyde. It boasts outstanding features including high transparency, excellent flexibility, and strong weather resistance.    PVB Production Process Flow 1. Raw material preparation: Polyvinyl alcohol and n-butyraldehyde as primary materials;   2. Condensation reaction: Polyvinyl alcohol is dissolved in hot water with catalyst, followed by gradual addition of butyraldehyde solution to form PVB prepolymer;   3. Dehydration and drying: The obtained PVB prepolymer undergoes dehydration and drying processes;   4. Pelletizing and forming: Finally, the dried PVB powder is processed into desired shapes or specifications through extrusion and pelletizing techniques.   Application Fields of Polyvinyl Butyral 1. Automotive industry:  PVB safety glass is great at preventing injuries from shattered glass and is often found in windshields;   2. Construction sector: PVB laminated glass makes windows safer, helps with insulation, and blocks noise, making homes cozier;   3. Electronics industry:Its strong adhesion and durability make PVB resin a good choice for different packaging and printing inks;   4. Packaging and printing: With excellent adhesion and wear resistance, PVB resin is suitable for various packaging coatings and printing inks.   Future Development Trends Ongoing research focuses on optimizing PVB(PVB SD-1&PVB B-20HX)synthesis processes and expanding its applications.  Environmental considerations have also made the development of biodegradable PVB a current research priority.   With its outstanding comprehensive performance, polyvinyl butyral is playing an increasingly vital role across multiple industries. As technology advances, we can confidently anticipate that PVB will continue to deliver more surprises and transformations.    Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    

Yellowing of the Polyvinyl butyral resin (PVB) at the edges of laminated glass is a rare but important quality issue. You usually see it as two yellow spots about 5 cm wide along the edges. Since this tends to happen often, many customers have complained, leading to some losses for the company. This study investigates the cause by checking the production steps, running tests, and using a microscope to pinpoint the issue and find a solution.     Cause AnalysisMaking laminated glass involves several steps: cutting, edging, lamination, autoclave treatment, and finally packaging, storing, and transporting. We've noticed that the yellowing mainly occurs where the glass vials touch the rack base, specifically in a 5 cm area. This yellowing doesn't appear right after autoclaving; it tends to show up during packaging and storage. Here are a few initial ideas about what might be causing it: Local PVB Aging Due to High Temperature: We tried using glass on a new rack that had a trimmed rubber base and deeper grooves, and there was no yellowing after a day. So, that's not the problem. Plastic Film Aging Contaminating PVB: We tried switching the film with adhesive tape, but there was still yellowing, which means the film isn’t the main culprit. Migration of Yellowing from Rubber Material: Seeing that putting glass on a clean rack stopped it from turning yellow makes it pretty clear that the old rubber parts are the cause of the discoloration.   Testing and Mechanism StudyWe used FTIR and GC-MS to check out the yellowed PVB(Resin B-05SY & PVB SD-2)and rubber materials. The findings included: There weren't any major differences in the composition of PVB or rubber. C-MS detected extra organic compounds in the yellowed PVB, which are rubber additives. These substances migrated to the PVB due to a blooming effect from the EPDM rubber, causing the yellow spots. Optimization SolutionsBased on our findings, we suggest three solutions: Prevent Blooming Migration: Add an inorganic barrier between the glass and rubber. Maintain Rubber Base: Trim aged surfaces periodically. Conclusion Identifying the issue has been really beneficial. This approach could also help address yellowing problems in other materials, like Ethylene Vinyl Acetate (EVA), which might spark some useful ideas for related issues.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    

Polyvinyl butyral resin (PVB) is a white powder made from polyvinyl alcohol (PVAL) and butyraldehyde.  Polyvinyl butyral (PVB) is a white powder made from polyvinyl alcohol (PVA) and butyraldehyde. PVB is primarily used in the production of interlayer films for laminated glass , as well as in coatings  and adhesives.   Currently, global PVB resin production is concentrated in the United States, Western Europe, and Japan, with the U.S. being the largest producer and consumer. China started its PVB industry in the 1950s, but it didn't pick up pace until the breakthroughs in ceramic decals and vacuum aluminum plating during the Seventh Five-Year Plan from 1986 to 1990, which really kicked off growth in the sector. The primary use of PVB resin is as a high-viscosity raw material for PVB films, which serve as interlayers in safety glass. Additionally, it is widely used in coatings, adhesives, ceramic decals, and aluminum foil paper.   PVB films are essential for making safety and bulletproof glass.  These films are placed between regular glass to make safety glass. This type of glass is really strong, flexible, lets light in well, and can handle different weather. It helps stop glass from breaking when it's hit hard, making it safer. PVB-laminated safety glass is clear and resistant to water and aging, performing well even in very low temperatures.  It can also serve as a substitute for acrylic.   PVB has certain chemical groups that give it strong adhesive properties, making it great for various adhesives used in glass, metal, enamel, and labels.   More people are getting filter-tipped cigarettes as their living standards improve. To promote better health, officials are now making it a rule that all premium cigarettes must have filters. This means there's a big jump in the use of tipping paper and, as a result, more PVB adhesive is being used too.   PVB can be mixed with other resins to improve bonding, creating adhesives for a range of materials including wood, ceramics, metals, plastics, and leather.   Due to its high bond strength, cold resistance, oil resistance, wear resistance, and corrosion resistance, PVB (PVB Resin B-03HX & PVB SD-3) is widely used in wood coatings, metal coatings, metal primers, metal inks, foil coatings, vacuum metallization coatings, concrete coatings, waterproof coatings, leather coatings, and glossy surface protective coatings.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  

Polyvinyl Butyral Resin (PVB) resin, a versatile and highly adaptable material, has found its way into a myriad of applications across various industries. Its unique properties, such as transparency, durability, and adhesion, make it an indispensable component in modern manufacturing and technology.   PVB resin is widely used as an interlayer material in the production of safety glass. This type of glass boasts exceptional transparency and high impact resistance, making it ideal for applications in the aerospace and automotive sectors. Whether it’s for airplane windows or car windshields, PVB resin-based safety glass ensures both clarity and durability, providing an extra layer of protection in high-stakes environments.   In the realm of protective coatings, PVB resin plays a crucial role in manufacturing anti-corrosion and anti-rust paints. These coatings are known for their strong adhesion, excellent water resistance, and ability to withstand harsh weather conditions. Additionally, PVB resin is used to create metal primers and cold-resistant paints, ensuring that structures and machinery remain intact and functional even in extreme environments.   PVB resin is a key ingredient in the production of vibrant decorative films, which can serve as an alternative to traditional ceramic decals. These films are not only visually appealing but also highly durable. In the PVB resin industry, it is also used to create molding compounds that can replace metals like steel and lead. Furthermore, PVB resin-based adhesives are widely employed for bonding materials such as wood, ceramics, metals, plastics, leather, and laminated composites, showcasing its versatility.   The textile industry benefits from PVB resin in the form of fabric treatment agents and yarn tubes, which enhance the quality and durability of textiles. In the food industry, PVB resin is used to produce non-toxic packaging materials, ensuring the safety and integrity of food products. Its non-toxic nature makes it an ideal choice for packaging sensitive items like tea and cigarettes, where odor retention is a concern.   In the paper industry, PVB resin is utilized as a paper treatment agent, improving the strength and quality of paper products. Additionally, it is used to create anti-shrinkage agents, stiffening agents, and other waterproof materials, further expanding its utility in industrial applications.   PVB resin’s solubility in alcohols and non-toxic nature make it a preferred choice in the printing industry. It is compatible with various printing techniques, including flexography, gravure, letterpress, screen printing, and heat transfer printing. Its ability to produce odor-free prints makes it suitable for packaging sensitive items like tea and cigarettes. Moreover, its cationic properties allow it to adhere strongly to glass surfaces, making it particularly effective for glass decoration through screen printing.   From enhancing the safety of vehicles and aircraft to revolutionizing the printing and packaging industries, PVB (PVB SD-3 & PVB B-03HX) has proven to be a material of immense value. Its adaptability, combined with its eco-friendly and non-toxic characteristics, ensures that it will continue to play a pivotal role in shaping the future of technology and industry. As research and innovation progress, we can only expect to see even more groundbreaking applications of this remarkable material.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com

In recent years, with the accelerated pace of urbanization in my country and the continuous growth of automobile sales, there has been a strong demand for PVB laminated glass. At the same time, with the development of technology, Polyvinyl Butyral Resin (PVB) Film has been researched and developed, and the application market has been further developed. In this development process, we must not only pay attention to new technological innovation, but also overcome the technical difficulties in the process of PVB waste collection and recycling, so as to achieve the environmental friendliness and maximize the economic benefits of the PVB industry. At present, the recycling of PVB resin mainly includes physical recycling method, chemical recycling method and energy recovery method.     Physical recycling is to put the discarded PVB through a series of physical treatment processes, such as separation, purification, cleaning, etc., and at the same time, add certain additives as required for reuse. This method can effectively utilize PVB materials and greatly reduce environmental pollution. For example, the PVB solid waste and scraps discarded in the market are recycled, and after sorting, cleaning, drying, and crushing processes, plasticizers, tougheners, three-salt stabilizers and other additives are added, and waterproof membranes for construction are produced through high-speed mixing, mastication, tableting and other processes. Through experimental research, it has been found that the waterproof membrane has good mechanical properties, convenient processing, and a wide operating temperature range, and has broad market prospects in the construction field.   The chemical recycling method uses light, heat, radiation, and chemical reagents to degrade PVB polymer into low-molecular single or hydrocarbon substances. At the same time, the cracked raw materials can be reused. Common cracking methods include hydrolysis, alcoholysis, thermal cracking, hydrocracking, catalytic cracking, etc. However, the current technology of this deep chemical recovery method is not very mature, the technology cost is high, and the economic benefits are low. Currently, the most commonly used method is to process waste PVB to obtain pure polymer resins and additives. Supercritical separation technology is used to separate the additives and resin in colorless PVB.   Energy recovery is the process of extracting energy from waste plastic, typically used as fuel or to generate steam to generate electricity. Because PVB (PVB SD-4 & PVB B-03HX) polymer contains a large amount of hydrocarbons, it is flammable. Although the energy recovery method is one of the methods for recycling PVB waste, it is not commonly used due to its high cost.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com

Polyvinyl butyral (PVB) is a highly versatile and widely used polymer in various industries. It finds extensive application in the automotive, architecture, and photovoltaic industries, among others.   In the automotive sector, PVB is used as an interlayer PVB films in laminated glass, providing enhanced safety and sound insulation. In the architectural field, PVB is utilized in safety glass, offering protection against impact, UV radiation, and break-ins. Additionally, the photovoltaic industry employs PVB as a critical component in solar cell encapsulation, ensuring durability and efficient energy conversion.     The PVB (PVB SD-5 & PVB B-04HX) market has witnessed substantial growth in recent years, driven by increasing demand for safety and energy-efficient solutions across industries. In the automotive sector, stringent safety regulations and rising consumer awareness have boosted the adoption of laminated glass, thereby driving the demand for PVB. Similarly, the growing emphasis on sustainable construction practices has fueled the demand for PVB in the architectural industry, where energy-efficient glazing solutions are sought after.   Moreover, the expanding solar energy sector has presented opportunities for PVB in photovoltaic applications. The advancements in solar cell technology and the shift towards renewable energy sources have increased the demand for PVB as a reliable encapsulation material.   The future of the PVB market looks promising, with several factors contributing to its growth. The increasing focus on safety and environmental sustainability will continue to drive demand for PVB in automotive and architectural applications. The growing urbanization and infrastructure development across regions also present significant opportunities for the PVB market.   Furthermore, advancements in PVB technology, such as the development of new formulations and improved performance characteristics, are expected to expand the scope of PVB applications. Manufacturers are investing in research and development to enhance the properties of PVB, including its optical clarity, adhesion, and resistance to yellowing over time.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  

The full name of PVB is polyvinyl butyral, or PVB resin for short. It contains a lot of hydroxyl (OH) groups, which can produce bridging reactions with some thermosetting resins to improve chemical resistance and coating film hardness. PVB molecules contain long branched chains and have good flexibility, excellent transparency, strong adhesion, good light resistance, heat resistance, cold resistance, water resistance, film-forming properties, solubility, miscibility, high tensile strength and impact resistance, etc. It is widely used in the fields of manufacturing laminated safety glass, coatings, adhesives, ceramic film decals, vacuum aluminum foil paper, electrical materials, fiberglass products, fabric treatment agents and engineering plastics. It is a synthetic resin material with broad development and utilization prospects. There are three main synthesis methods for producing PVB in the industry: one-step method, dissolution method and precipitation method. The following will introduce these three process methods and their advantages and disadvantages in the production process one by one.   The one-step method refers to a generation process in which the hydrolysis of polyvinyl acetate (PVAC) and the acetal reaction of the generated PVB are carried out simultaneously. It is represented by the production process of Solutia Company (the chemical division of Monsanto Company was split to form Solutia Company, which has now been acquired by Eastman Company). Vinyl acetate is bulk polymerized to form a methanol solution of polyvinyl acetate, and HCI is added for alcoholysis. The PVA generated by alcoholysis is suspended in a mixed solvent of ethanol and ethyl acetate, and butyraldehyde and HCI are added for acetal reaction. At the reflux temperature, react for 8 to 10 hours. As the reaction proceeds,  Polyvinyl Alcohol PVA is completely dissolved and a uniform PVB solution is finally formed. Then add alkali to adjust the pH to 6. After reaching the specified acetal rate, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained.   The dissolution method is to make PVA into a methanol suspension, add HCI and butyraldehyde to perform a condensation reaction. As the reaction proceeds, PVA gradually dissolves to form a uniform solution. After reaching the specified acetal ratio, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained. The acetal rate of the PVB resin produced by this method can reach more than 86%, and the condensation distribution is uniform.   The precipitation method requires first dissolving PVA in water (85-90°C), then filtering the solution, pressing it into an acetal kettle, adding hydrochloric acid and butyraldehyde, and adding butyraldehyde in two batches to start homogeneous condensation. When the reaction reaches a certain level, PVB particles are precipitated from the solution and suspended in the mother liquor, which is a heterogeneous condensation reaction. When the condensation is completed, the material is put into a water washing kettle, washed with water, and alkali is added for stabilization, then filtered and dried to obtain powdered PVB.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com

Polyvinyl Butyral (PVB) is a versatile and widely-used thermoplastic resin known for its exceptional properties. It is made by the condensation polymerization of polyvinyl alcohol (PVA) with butyraldehyde. PVB offers unique advantages such as transparency, excellent adhesion, impact resistance, and UV stability, making it indispensable in numerous industries.   One of the key characteristics of PVB is its high transparency. PVB films have excellent optical clarity, allowing light to pass through without distortion. This property makes PVB a popular choice for safety glass applications, such as laminated glass used in automotive windshields and architectural windows. The inherent toughness of PVB also enhances the safety of laminated glass by preventing it from shattering upon impact.   PVB exhibits remarkable adhesion to various substrates, including glass, metals, and plastics. This adhesive property makes it an ideal interlayer material for laminated safety glass. The strong bond created by PVB interlayers holds the glass together even when it breaks, thus providing enhanced protection against personal injury and property damage. The adhesion of PVB also makes it suitable for laminating other materials, such as textiles, metals, and electronic components.   When used as an interlayer in laminated glass, PVB significantly improves impact resistance. The tough and flexible nature of PVB helps absorb and distribute energy upon impact, minimizing the risk of breakage. This impact-resistant property finds applications in safety glass for automotive windshields, architectural structures, and bullet-resistant glass.   PVB exhibits excellent resistance to ultraviolet (UV) radiation. It acts as a UV stabilizer, protecting the underlying materials from degradation caused by prolonged exposure to sunlight. This makes PVB an ideal choice for outdoor applications, such as solar panels and architectural glazing, where UV resistance is crucial.   PVB (PVB SD-5 & PVB B-04HX) can be customized and modified to suit specific application requirements. By altering the molecular weight and modifying the plasticizers, various grades of PVB with different characteristics can be produced. This versatility enables manufacturers to tailor PVB properties such as viscosity, glass transition temperature, and adhesion strength to meet the specific needs of different industries, including automotive, construction, and electronics.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  

PVB (Polyvinyl Butyral) is a synthetic resin, which is the product of the acid-catalyzed condensation of polyvinyl alcohol and butyraldehyde. It has many features and a wide range of applications. PVB molecules contain long branch chains, have good flexibility, low glass transition temperature, and high tensile strength and impact strength. PVB resin has good thermal bonding properties and can be connected to other materials through hot pressing or hot melting methods. It has excellent transparency, good solubility, good light resistance, water resistance, heat resistance, cold resistance and film-forming properties.   PVB resin has good weather resistance against ultraviolet radiation and atmospheric oxidation, and can provide long-term protection. Bonds well to glass and other materials. This makes PVB film an important material for manufacturing laminated glass, which can enhance the impact resistance and safety of the glass. This safety glass has good transparency and high impact strength, and is widely used in the aviation and automotive fields.   Because PVB resin has good transparency and optical properties, it is a transparent material with a high refractive index and low hygroscopicity. It is widely used in fields such as optical coatings, optical films and optical glasses.   PVB ( PVB SD-6 & PVB B-18HX) can also be used for flexo printing, gravure printing, embossing printing, screen printing, and thermal transfer printing in the printing industry. Because it is soluble in alcohol and non-toxic, the printed parts do not retain odor, and can be used in packaging that is sensitive to odor in the food industry. Such as tea/cigarettes, etc. Because the resin is cationic, it has adhesion to glass surfaces with strong anions, and is especially suitable for glass plate decorative silk screen printing.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.

PVB（Polyvinyl Butyral Resin） interlayer is a translucent film, mainly used for laminated glass. It is a polymer material made of polyvinyl butyral resin plasticized and extruded with a plasticizer. The appearance is a translucent film with no impurities, a smooth surface, a certain roughness and good softness, good adhesion to inorganic glass, transparency, heat resistance, cold resistance, moisture resistance, and high mechanical strength.   Safety glass produced using all-resin PVB film has superior optical properties, higher light transmittance and lower haze, making the finished glass more transparent. For example, if multiple layers of PVB are used to make laminated glass, the advantages of all-resin PVB will be It will be more obvious. Secondly, the yellowing value of the film is very low and the film is whiter, so that the finished glass will not turn yellow and is suitable for ultra-white laminated glass. The all-resin film is more durable and can withstand the sun and rain. It will not cause degumming, bubbles, aging and other undesirable phenomena after long-term use.   PVB interlayer film is widely used in construction, automobile, photovoltaic and other industries. PVB ( PVB SD-7) interlayer films produced with special formulas are also widely used in aerospace, military and high-tech industries, such as aircraft, aerospace products, military instruments, solar cells and solar receivers. It is currently the best adhesive material for manufacturing laminated and safety glass in the world. It is also widely used in construction fields such as building curtain walls, tents, showcases, bank counters, prison viewing windows, steel furnace screens and various bulletproof glass.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.