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  • The Characteristics of PVB
    Apr 30, 2025
    Polyvinyl butyral resin (PVB) is a solvent-based resin synthesized by acetalization reaction of polyvinyl alcohol (PVA ) and butyraldehyde under the action of coal catalyst     General characteristics The appearance of PVB is white spherical porous particles or powder, and its specific gravity is 1:1; but the filling density is only 0.20~0.35g/ml. Thermal properties The glass transition temperature (Tg) of PVB ranges from 50℃ for low overlap to 90℃ for high overlap; this glass transition temperature can also be adjusted to below 10℃ by adding an appropriate amount of plasticizer. Mechanical properties PVB has excellent film-forming properties and gives the coating film quite good properties such as warp strength, tear strength, abrasion resistance, elasticity, flexibility, gloss, etc.; it is especially used in bonding safety glass interlayers, making the glass have strong impact resistance and penetration resistance, and it is still not replaced by other materials. Chemical properties PVB coatings have good water resistance, resistance and oil resistance (resistance to aliphatic, mineral, animal and plant oils, but not castor oil). Because PVB contains high hydroxyl groups and has good dispersibility for pigments, it is widely used in printing inks and coatings. In addition, its chemical structure contains both hydrophobic acetal and acetate groups and hydrophilic hydroxyl groups, so PVB has good adhesion to glass, metal, plastic, leather and wood. Chemical Reaction Properties Any chemical that can react with secondary alcohols will also react with PVB. In a lot of PVB applications, it's common to mix it with thermosetting resins. This helps to strengthen the hydroxyl groups in PVB, making it more resistant to chemicals, solvents, and water. Depending on the type of thermosetting resin and how much you mix with PVB, you can create coatings with different features like hardness, toughness, and impact resistance. Safety Properties Pure PVB is non-toxic and harmless to the human body. In addition, ethyl acetate or alcohol can be used as solvents, so PVB is widely used in printing inks for food containers and plastic packaging in Europe and the United States. Storability Properties As long as PVB is not in direct contact with water, it can be stored for two years without affecting its quality; PVB needs to be stored in a dry and cool place and avoid direct sunlight. Avoid heavy pressure when storing PVB. Solubility Properties PVB dissolves in alcohol, ketones, esters, and some other solvents. The solubility in various solvents varies according to the functional group composition of PVB itself. Please refer to CCP PVB Solvent Solubility Table. Basically, alcohol solvents mix well, but methanol doesn’t blend as easily with substances that have a lot of acetal groups. The more acetal groups there are, the easier it is to mix with ketone and ester solvents. PVB has good solubility in alcohol ether solvents, like Cellosolve. It only partly mixes with aromatic solvents such as xylene and toluene, and it won’t mix at all with hydrocarbon solvents.   PVB (such as PVB SD-2) has good film-forming properties. The coating formed by PVB has excellent properties such as high transparency, elasticity, toughness, strength resistance, oil resistance, flexibility and low-temperature impact resistance.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  
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  • Preparation and properties of modified PVA-CA blend ultrafiltration membrane
    Apr 28, 2025
    Ultrafiltration membranes are super popular for separating different substances. You can find them in areas like oil processing, textiles, biopharmaceuticals, food production, wastewater treatment, and even making drinking water. Scientists are exploring ways to enhance these membranes so they can produce more water without compromising their filtering ability and also reduce pollution. To this end, many scholars are committed to developing new membrane materials and modifying membranes to improve their application effects. There are many methods to modify membrane materials, such as copolymerization, mixing and surface modification. Blending is simple and easy, making it a popular topic in membrane research. That's why many scientists in the field pay attention to it.   Polyvinyl alcohol (PVA 088-08 & PVA 1088)  has good film-forming properties and pollution resistance, and is widely used as a material for preparing hydrophilic membranes.PVA membranes have a tendency to swell and can even dissolve, so they often need some changes, like heat treatment or blending.    To make these membranes, we used materials like polyvinyl alcohol (PVA), cellulose acetate (CA), glacial acetic acid, metal chlorides, and water. We created blended ultrafiltration membranes using a method called phase inversion, adding metal chlorides like sodium chloride (NaCl), potassium chloride (KCl), and barium chloride (BaCl). We checked how the amount of these metal chlorides impacted the performance of the blended membranes.   Our results showed that when the mass fraction of NaCl and KCl doesn't go over 1% in the membrane solution, the modified blended membrane performs well in retaining substances. The pure water flow increases, while energy use stays pretty much the same. But, when the mass fraction goes above 1.5%, the water flow jumps significantly, but the retention rate drops. We found that about 1% is the best amount for the alkali metal chlorides, while for BaCl, around 1.5% works best. Under the same conditions, blending with KCl results in the highest water flow rate. After we changed the PVA-CA blended membrane with NaCl and KCl, it became more water-loving. But when we used BaCl, it got a bit less water-loving.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  
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  • PVOH Recycling
    Apr 25, 2025
    Polyvinyl Alcohol 452 Properties Properties   Polyvinyl alcohol (PVOH, PVOH452&Alcotex 45) is a water-soluble synthetic polymer. PVOH has excellent film-forming and adhesive properties, making it an ideal material for the production of films and adhesives. PVOH also has strong resistance to oil, grease and organic solvents. It is commonly used in packaging, textiles and coatings for a variety of purposes.   Applications of Polyvinyl Alcohol 452   PVOH is a versatile polymer that can be widely used in different industries.In the food industry, it's popular as a packaging material because it does a great job at keeping moisture and oxygen out. PVOH is a very popular material. The film formed by PVOH can also be used as an adhesive layer for different types of films, making it an important component of flexible packaging. In addition, PVOH can also be used in the production of laundry detergent pods. It is a water-soluble packaging material that dissolves in water during the washing process.     In the medical field, PVOH is used to create water-soluble films for blister packs. These films help keep medicines safe from moisture and spoilage. It can also be used in medical textiles and surgical dressings. PVOH works as a binder for making gypsum-based products. It's really handy in construction because it makes the final products stick better and last longer. In farming, PVOH is used for coating seeds and in fertilizers that gradually release nutrients.     Recyclability of Polyvinyl Alcohol 452   Polyvinyl alcohol (PVOH, PVOH452&Alcotex 45) is a recyclable material, and the recycling process involves dissolving it in water to break down its molecular structure, making it easier to separate from any impurities. The resulting solution is filtered and the PVOH is then regenerated by removing the water from the solution. The regenerated PVOH can be used to produce a variety of products such as compostable bags, water-soluble films, and adhesives.   Recycling PVOH is essential to reduce the amount of plastic waste in the environment and conserve resources. In addition, PVOH is biodegradable, which means that it can be broken down by microorganisms and eventually decomposed into natural compounds. Therefore, recycling PVOH not only reduces waste, but also reduces the amount of plastic waste in landfills and oceans, which has a positive impact on the environment.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  
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  • EVOH Application Areas
    Apr 23, 2025
    Ethylene-VinylAlcohol Copolymer (EVOH) resin provides a superior barrier against oxygen permeation, exhibiting performance up to four orders of magnitude greater than conventional polyethylene. Due to its excellent barrier properties, formability, and environmental friendliness, it is widely used in high-end new material fields such as automotive fuel tanks, films, food containers, and underfloor heating pipes. When it comes to food packaging, EVOH really helps keep food fresh and flavorful for a long time, sometimes even years, without needing preservatives. EVOH( EW-3201&EVAL F105B)is made bycombining ethylene and vinyl alcohol.     Applications    1.Packaging EVOH is often used with other materials for packaging since it's such a strong barrier: Food & Beverage: It’s used for items like milk, juice, seafood, and other things that spoil quickly. For example, Chinese seafood exporters use five-layer vacuum-sealed films made of PE, EVOH, and PA. Non-Food: You’ll find it in chemicals, cosmetics, pharmaceuticals, and electronics packaging.   2. Automotive Fuel Tanks: EVOH mixed with HDPE makes lightweight and affordable plastic fuel tanks. Structure : Outer layer (HDPE) → Recycled layer → Adhesive layer (LLDPE) → Barrier layer (EVOH) → Adhesive layer (LLDPE) → Inner layer (HDPE). Fuel Lines: PA-EVOH composite tubes replace metal pipes, aiding vehicle lightweighting.       3. Medical Selective Permeable Membranes: Sterilized via radiation (e.g., EVOH hollow fibers for dialysis). Artificial Kidneys: Hollow-fiber membranes for blood purification. Drug Delivery: EVOH-coated polymers for controlled-release medications. Biomedical Implants: Blends with corn starch or cellulose acetate for bone substitutes and tissue repair.   4. Construction Heating Pipes: EVOH’s oxygen barrier prevents corrosion in heating systems. Types: 3-layer (external barrier) and 5-layer (internal barrier) pipes, both using EVOH.   5. Other Uses Textiles: Heat-sealing adhesives with superior wash resistance for apparel. Hydrogen Storage: EVOH-modified hydrogen tank liners maintain elasticity and barrier performance even at low temperatures.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • PVB: A Comprehensive Analysis from Materials Science to Technological Applications
    Apr 18, 2025
    In this era of rapid technological advancement, the development and application of new materials have become a crucial driving force for progress. Polyvinyl butyral resin (PVB), as an exceptional polymer material, demonstrates tremendous potential across various fields. This article provides an in-depth exploration of PVB's chemical properties, production processes, and its extensive applications in modern technology, offering readers a comprehensive understanding of the scientific principles and technological appeal behind this remarkable material. Fundamental Characteristics of Polyvinyl Butyral Polyvinyl butyral is a type of plastic made by combining polyvinyl alcohol and butyraldehyde. It boasts outstanding features including high transparency, excellent flexibility, and strong weather resistance.    PVB Production Process Flow 1. Raw material preparation: Polyvinyl alcohol and n-butyraldehyde as primary materials;   2. Condensation reaction: Polyvinyl alcohol is dissolved in hot water with catalyst, followed by gradual addition of butyraldehyde solution to form PVB prepolymer;   3. Dehydration and drying: The obtained PVB prepolymer undergoes dehydration and drying processes;   4. Pelletizing and forming: Finally, the dried PVB powder is processed into desired shapes or specifications through extrusion and pelletizing techniques.   Application Fields of Polyvinyl Butyral 1. Automotive industry:  PVB safety glass is great at preventing injuries from shattered glass and is often found in windshields;   2. Construction sector: PVB laminated glass makes windows safer, helps with insulation, and blocks noise, making homes cozier;   3. Electronics industry:Its strong adhesion and durability make PVB resin a good choice for different packaging and printing inks;   4. Packaging and printing: With excellent adhesion and wear resistance, PVB resin is suitable for various packaging coatings and printing inks.   Future Development Trends Ongoing research focuses on optimizing PVB(PVB SD-1&PVB B-20HX)synthesis processes and expanding its applications.  Environmental considerations have also made the development of biodegradable PVB a current research priority.   With its outstanding comprehensive performance, polyvinyl butyral is playing an increasingly vital role across multiple industries. As technology advances, we can confidently anticipate that PVB will continue to deliver more surprises and transformations.    Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • Root Cause Analysis of Edge Yellowing in PVB Laminated Glass
    Apr 16, 2025
    Yellowing of the Polyvinyl butyral resin (PVB) at the edges of laminated glass is a rare but important quality issue. You usually see it as two yellow spots about 5 cm wide along the edges. Since this tends to happen often, many customers have complained, leading to some losses for the company. This study investigates the cause by checking the production steps, running tests, and using a microscope to pinpoint the issue and find a solution.     Cause AnalysisMaking laminated glass involves several steps: cutting, edging, lamination, autoclave treatment, and finally packaging, storing, and transporting. We've noticed that the yellowing mainly occurs where the glass vials touch the rack base, specifically in a 5 cm area. This yellowing doesn't appear right after autoclaving; it tends to show up during packaging and storage. Here are a few initial ideas about what might be causing it: Local PVB Aging Due to High Temperature: We tried using glass on a new rack that had a trimmed rubber base and deeper grooves, and there was no yellowing after a day. So, that's not the problem. Plastic Film Aging Contaminating PVB: We tried switching the film with adhesive tape, but there was still yellowing, which means the film isn’t the main culprit. Migration of Yellowing from Rubber Material: Seeing that putting glass on a clean rack stopped it from turning yellow makes it pretty clear that the old rubber parts are the cause of the discoloration.   Testing and Mechanism StudyWe used FTIR and GC-MS to check out the yellowed PVB(Resin B-05SY & PVB SD-2)and rubber materials. The findings included: There weren't any major differences in the composition of PVB or rubber. C-MS detected extra organic compounds in the yellowed PVB, which are rubber additives. These substances migrated to the PVB due to a blooming effect from the EPDM rubber, causing the yellow spots. Optimization SolutionsBased on our findings, we suggest three solutions: Prevent Blooming Migration: Add an inorganic barrier between the glass and rubber. Maintain Rubber Base: Trim aged surfaces periodically. Conclusion Identifying the issue has been really beneficial. This approach could also help address yellowing problems in other materials, like Ethylene Vinyl Acetate (EVA), which might spark some useful ideas for related issues.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • Pioneering a New Era of Green Packaging: Starting with PVOH
    Apr 11, 2025
    The shift toward green packaging in the food industry is imperative.   Flexible packaging is becoming really important in the food industry. This product is safe for the environment and doesn’t contain any toxic materials. Unlike PVDC, it leaves no solvent residues and doesn’t release harmful gases when burned, so it’s a better choice for sustainability.   Under the same conditions, its oxygen barrier performance is 50 times higher than that of PVDC, effectively addressing many challenges in the packaging industry.   Polyvinyl alcohol (PVC Grade) coated film is a novel, eco-friendly, high-barrier packaging material that can replace PVDC in general food packaging applications while also meeting stricter environmental requirements in other packaging fields.   Differences Between PVOH High-Barrier Coated Film and K-Film     1. Structure: Self-adhesive, no primer required.        2. Performance:   Eco-friendly & Cost-Efficient: Low coating weight, no organic solvents used, no solvent emissions or residues. Superior Oxygen Barrier: Thinner coating, lower haze, higher transparency, and exceptional oxygen barrier performance. Higher Yield: It offers a bigger packaging area, about 15% more per roll than K-film of the same weight and width, which means you can pack more products. . Recyclability: The PVOH-coated film is both degradable and recyclable.   In summary, this eco-friendly PVOH (PVOH 552 & Aclotex B72) -coated film could fill a gap in the market. It can replace traditional PVDC in food packaging and meet the needs of industries focused on environmental issues. Plus, it effectively handles current sustainability challenges and provides good oxygen barriers for flexible food packaging.It's likely to take the place of a lot of metallized film packaging out there.   This new product is designed to tackle the ongoing issue of plastic waste in food packaging and support the move towards eco-friendly materials in China.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • Properties and Applications of Polyvinyl Butyral (PVB) Resin
    Apr 10, 2025
    Polyvinyl butyral resin (PVB) is a white powder made from polyvinyl alcohol (PVAL) and butyraldehyde.  Polyvinyl butyral (PVB) is a white powder made from polyvinyl alcohol (PVA) and butyraldehyde. PVB is primarily used in the production of interlayer films for laminated glass , as well as in coatings  and adhesives.   Currently, global PVB resin production is concentrated in the United States, Western Europe, and Japan, with the U.S. being the largest producer and consumer. China started its PVB industry in the 1950s, but it didn't pick up pace until the breakthroughs in ceramic decals and vacuum aluminum plating during the Seventh Five-Year Plan from 1986 to 1990, which really kicked off growth in the sector. The primary use of PVB resin is as a high-viscosity raw material for PVB films, which serve as interlayers in safety glass. Additionally, it is widely used in coatings, adhesives, ceramic decals, and aluminum foil paper.   PVB films are essential for making safety and bulletproof glass.  These films are placed between regular glass to make safety glass. This type of glass is really strong, flexible, lets light in well, and can handle different weather. It helps stop glass from breaking when it's hit hard, making it safer. PVB-laminated safety glass is clear and resistant to water and aging, performing well even in very low temperatures.  It can also serve as a substitute for acrylic.   PVB has certain chemical groups that give it strong adhesive properties, making it great for various adhesives used in glass, metal, enamel, and labels.   More people are getting filter-tipped cigarettes as their living standards improve. To promote better health, officials are now making it a rule that all premium cigarettes must have filters. This means there's a big jump in the use of tipping paper and, as a result, more PVB adhesive is being used too.   PVB can be mixed with other resins to improve bonding, creating adhesives for a range of materials including wood, ceramics, metals, plastics, and leather.   Due to its high bond strength, cold resistance, oil resistance, wear resistance, and corrosion resistance, PVB (PVB Resin B-03HX & PVB SD-3) is widely used in wood coatings, metal coatings, metal primers, metal inks, foil coatings, vacuum metallization coatings, concrete coatings, waterproof coatings, leather coatings, and glossy surface protective coatings.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  
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  • Status and Prospect of EVOH Material Development in China
    Apr 03, 2025
    By the end of 2023, China's annual Ethylene-VinylAlcohol Copolyme (EVOH) consumption will be about 30,000 tons, but more than 90% of it is dependent on imports, mainly from international giants such as Japan Kuraray (Kuraray) and Japan Synthesis Chemical (JSR).     Chuanwei Chemical (a subsidiary of SINOPEC) is currently the closest to the industrialized production of EVOH enterprises, has built an annual output of 12,000 tons of EVOH (including EVOH EW-3201 and EVAL C109B) production equipment, and plans to add 24,000 tons of new production capacity in the future, with a total production capacity of 36,000 tons/year, which is expected to be the first enterprise to achieve large-scale production in China. Leveraging alkaline deep eutectic solvents, the Dalian Institute of Chemical Physics, Chinese Academy of Sciences, has pioneered an ethylene vinyl alcohol (EVOH) production method that significantly cuts separation expenses and elevates product purity. This breakthrough offers critical technical underpinnings for domestic EVOH manufacturing.   Concurrently, the Shenzhen Institute of Advanced Polymer Research has achieved a milestone by developing EVOH resins, utilizing continuous polymerization and precise control over polymer chain segments, that match the performance of leading international brands, effectively addressing a critical void in domestic EVOH technology.   Policy support: the national “14th Five-Year Plan” clearly puts forward to strengthen the independent research and development of high-end polymer materials, EVOH as a high-performance barrier material, by the policy encouragement and industrial funding support.   Market prospect: It is expected that after 2025, with the commissioning of domestic enterprises such as Chuanwei Chemical, the annual production capacity of EVOH in China is expected to exceed 50,000 tons, which will significantly reduce the dependence on imports, and some of the products may even be exported to the international market.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • EVOH materials: the future of environmentally friendly packaging
    Apr 02, 2025
    EVOH (Ethylene Vinyl Alcohol Copolymer) is considered to be a more environmentally friendly material, mainly in terms of its advantages in reducing food waste, prolonging product freshness, and in the recycling process.EVOH's gas barrier properties are excellent, and it can effectively prevent oxygen, water vapor, and other substances from entering into the package, thus prolonging the shelf-life of the food, and reducing food spoilage and waste. This feature makes EVOH particularly important in food packaging, and can significantly reduce the environmental burden caused by food expiration or spoilage.     In addition, EVOH has good recyclability, and although its recyclability is not as good as that of materials such as PE (polyethylene) and PP (polypropylene), it can be used in combination with these materials to take advantage of the strengths of both materials; PE and PP have better mechanical strength and chemical resistance, while EVOH provides a better barrier to gases. Through composite use, this multi-layer packaging material ensures packaging functionality while allowing for easier disposal during recycling, helping to reduce resource waste.   What's more, EVOH is produced in a relatively environmentally friendly manner and does not release harmful substances during its use. Compared to other traditional plastic materials, the use of EVOH reduces the need for chemical additives, further minimizing the impact on the environment. Therefore, EVOH (EVOH EW-3801 & EVAL F101A) is playing an increasingly important role in promoting green packaging and circular economy, becoming an environmentally friendly and sustainable packaging material.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com    
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  • Carboxylated Polyvinyl Alcohol (CPVA)
    Mar 28, 2025
    I. Definition of Carboxylated Polyvinyl Alcohol (CPVA)Carboxylated polyvinyl alcohol(CPVA) is a hydrogen-modified polymer obtained through a carboxylation reaction based on polyvinyl alcohol (PVA,PVA 088-60 & PVA 2688). CPVA  has typically higher solubility and better performance than unmodified PVA.     II. Functions of Carboxylated Polyvinyl Alcohol PlasticizerCPVA can be used as a plasticizer to improve the processing properties and flexibility of plastics. It is often used in the production of soft plastics, coatings, and rubber products. AdhesiveCPVA can act as an adhesive, forming strong bonds between different materials. For example, when used as glue, it can bond materials such as paper, wood, and plastic together. LubricantCPVA can function as a lubricant, reducing friction on contact surfaces and extending the lifespan of materials. It is commonly used in industrial applications such as metalworking, textile manufacturing, and plastic processing. III. Applications of Carboxylated Polyvinyl Alcohol Packaging MaterialsCPVA is used in manufacturing food packaging materials, such as wrapping paper, plastic films, and straws. This polymer is not only safe and environmentally friendly but also provides excellent flexibility and water resistance, offering effective protection for food packaging. Paper CoatingCPVA is used to coat paper, enhancing its strength and water resistance. It is commonly applied in the production of books, magazines, and other paper-based products. Medical FieldCPVA is used to manufacture medical products, such as sutures and artificial cartilage. It has good biocompatibility and poses no adverse effects when in contact with human tissues, ensuring the safety and reliability of medical materials.   ConclusionCarboxylated polyvinyl alcohol is a multifunctional material with applications as a plasticizer, adhesive, and lubricant. It is widely used in packaging materials, paper coatings, and the medical field.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com  
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  • EVOH: Application and Performance Analysis of Excellent Gas Barrier Material
    Mar 21, 2025
    EVOH (Ethylene-Vinyl Acetate Copolymer), is a plastic known for keeping gases out. You’ll often see it in food packaging, medical supplies, and protective gear for cars and electronics. Because it contains a lot of vinyl acetate, it does a great job blocking gases like oxygen and nitrogen, which helps food stay fresh longer.     The reason EVOH is so effective at this is because of its tightly packed structure, which makes it harder for gas molecules to sneak through.  Manufacturers can tweak the hydrolysis level during production, and when they increase it, the molecular chains become tighter, improving its gas-blocking abilities. In China, EVOH products (EW-3201 and EW-3801) produced by Sinopec are highly recognized.     EVOH also stands out from other plastics because it’s resistant to chemicals and high temperatures, plus it’s clear.  It's easy to work with, too, so it can be used in multilayer packaging without complicated processes, making it both practical and afford.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com      
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