PVB For Laminated Glass

In recent years, with the accelerated pace of urbanization in my country and the continuous growth of automobile sales, there has been a strong demand for PVB laminated glass. At the same time, with the development of technology, Polyvinyl Butyral Resin (PVB) Film has been researched and developed, and the application market has been further developed. In this development process, we must not only pay attention to new technological innovation, but also overcome the technical difficulties in the process of PVB waste collection and recycling, so as to achieve the environmental friendliness and maximize the economic benefits of the PVB industry. At present, the recycling of PVB resin mainly includes physical recycling method, chemical recycling method and energy recovery method.     Physical recycling is to put the discarded PVB through a series of physical treatment processes, such as separation, purification, cleaning, etc., and at the same time, add certain additives as required for reuse. This method can effectively utilize PVB materials and greatly reduce environmental pollution. For example, the PVB solid waste and scraps discarded in the market are recycled, and after sorting, cleaning, drying, and crushing processes, plasticizers, tougheners, three-salt stabilizers and other additives are added, and waterproof membranes for construction are produced through high-speed mixing, mastication, tableting and other processes. Through experimental research, it has been found that the waterproof membrane has good mechanical properties, convenient processing, and a wide operating temperature range, and has broad market prospects in the construction field.   The chemical recycling method uses light, heat, radiation, and chemical reagents to degrade PVB polymer into low-molecular single or hydrocarbon substances. At the same time, the cracked raw materials can be reused. Common cracking methods include hydrolysis, alcoholysis, thermal cracking, hydrocracking, catalytic cracking, etc. However, the current technology of this deep chemical recovery method is not very mature, the technology cost is high, and the economic benefits are low. Currently, the most commonly used method is to process waste PVB to obtain pure polymer resins and additives. Supercritical separation technology is used to separate the additives and resin in colorless PVB.   Energy recovery is the process of extracting energy from waste plastic, typically used as fuel or to generate steam to generate electricity. Because PVB (PVB SD-4 & PVB B-03HX) polymer contains a large amount of hydrocarbons, it is flammable. Although the energy recovery method is one of the methods for recycling PVB waste, it is not commonly used due to its high cost.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com

The full name of PVB is polyvinyl butyral, or PVB resin for short. It contains a lot of hydroxyl (OH) groups, which can produce bridging reactions with some thermosetting resins to improve chemical resistance and coating film hardness. PVB molecules contain long branched chains and have good flexibility, excellent transparency, strong adhesion, good light resistance, heat resistance, cold resistance, water resistance, film-forming properties, solubility, miscibility, high tensile strength and impact resistance, etc. It is widely used in the fields of manufacturing laminated safety glass, coatings, adhesives, ceramic film decals, vacuum aluminum foil paper, electrical materials, fiberglass products, fabric treatment agents and engineering plastics. It is a synthetic resin material with broad development and utilization prospects. There are three main synthesis methods for producing PVB in the industry: one-step method, dissolution method and precipitation method. The following will introduce these three process methods and their advantages and disadvantages in the production process one by one.   The one-step method refers to a generation process in which the hydrolysis of polyvinyl acetate (PVAC) and the acetal reaction of the generated PVB are carried out simultaneously. It is represented by the production process of Solutia Company (the chemical division of Monsanto Company was split to form Solutia Company, which has now been acquired by Eastman Company). Vinyl acetate is bulk polymerized to form a methanol solution of polyvinyl acetate, and HCI is added for alcoholysis. The PVA generated by alcoholysis is suspended in a mixed solvent of ethanol and ethyl acetate, and butyraldehyde and HCI are added for acetal reaction. At the reflux temperature, react for 8 to 10 hours. As the reaction proceeds,  Polyvinyl Alcohol PVA is completely dissolved and a uniform PVB solution is finally formed. Then add alkali to adjust the pH to 6. After reaching the specified acetal rate, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained.   The dissolution method is to make PVA into a methanol suspension, add HCI and butyraldehyde to perform a condensation reaction. As the reaction proceeds, PVA gradually dissolves to form a uniform solution. After reaching the specified acetal ratio, it precipitates in water. After washing, neutralizing and drying, the finished PVB product can be obtained. The acetal rate of the PVB resin produced by this method can reach more than 86%, and the condensation distribution is uniform.   The precipitation method requires first dissolving PVA in water (85-90°C), then filtering the solution, pressing it into an acetal kettle, adding hydrochloric acid and butyraldehyde, and adding butyraldehyde in two batches to start homogeneous condensation. When the reaction reaches a certain level, PVB particles are precipitated from the solution and suspended in the mother liquor, which is a heterogeneous condensation reaction. When the condensation is completed, the material is put into a water washing kettle, washed with water, and alkali is added for stabilization, then filtered and dried to obtain powdered PVB.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com

Polyvinyl Butyral (PVB) is a versatile and widely-used thermoplastic resin known for its exceptional properties. It is made by the condensation polymerization of polyvinyl alcohol (PVA) with butyraldehyde. PVB offers unique advantages such as transparency, excellent adhesion, impact resistance, and UV stability, making it indispensable in numerous industries.   One of the key characteristics of PVB is its high transparency. PVB films have excellent optical clarity, allowing light to pass through without distortion. This property makes PVB a popular choice for safety glass applications, such as laminated glass used in automotive windshields and architectural windows. The inherent toughness of PVB also enhances the safety of laminated glass by preventing it from shattering upon impact.   PVB exhibits remarkable adhesion to various substrates, including glass, metals, and plastics. This adhesive property makes it an ideal interlayer material for laminated safety glass. The strong bond created by PVB interlayers holds the glass together even when it breaks, thus providing enhanced protection against personal injury and property damage. The adhesion of PVB also makes it suitable for laminating other materials, such as textiles, metals, and electronic components.   When used as an interlayer in laminated glass, PVB significantly improves impact resistance. The tough and flexible nature of PVB helps absorb and distribute energy upon impact, minimizing the risk of breakage. This impact-resistant property finds applications in safety glass for automotive windshields, architectural structures, and bullet-resistant glass.   PVB exhibits excellent resistance to ultraviolet (UV) radiation. It acts as a UV stabilizer, protecting the underlying materials from degradation caused by prolonged exposure to sunlight. This makes PVB an ideal choice for outdoor applications, such as solar panels and architectural glazing, where UV resistance is crucial.   PVB (PVB SD-5 & PVB B-04HX) can be customized and modified to suit specific application requirements. By altering the molecular weight and modifying the plasticizers, various grades of PVB with different characteristics can be produced. This versatility enables manufacturers to tailor PVB properties such as viscosity, glass transition temperature, and adhesion strength to meet the specific needs of different industries, including automotive, construction, and electronics.   Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com